China supplier ODM&OEM Aluminum/Iron/Zinc/Stainless Steel Spiral Bevel Gear for motorcycle Auto Parts gear cycle

Product Description

WELCOME TO SUIJIN

ABOUT US
HangZhou Suijin machinery Technology Co,.Ltd is a profational manufacturer in HangZhou city, our main process is investment casting/precision casting and machining, for casting process, we have 2 kinds of production line, 1 is precision casting, another is water glass with competitive cost.

Apart from the investment casting workshop and machine workshop, we also provide the CHINAMFG parts to meet the requirement for varial demand from our customer.

CERTIFICATIONS
Our company got the ISO9001 and IATF16949 certification, and aslo we are awarded the new high-tech enterprice by Chinese government, and we have more than 20 patent.

ADVANTAGES
 • More than 10 years experience on casting and machining
 • Advanced inspection equipment to ensure the tolerance
 • Flexible PO QTY to meet customer demand
 • Professional engineers in casting and machining
 • Competitive price and exllent parts quality
 • Nearby HangZhou port, on-time delivery

PROCESS FLOW

OEM&ODM SERVICE
HangZhou suijin machinery technology can provide the ODM&OEM service for customer, and main is ODM, we can manufacturing the customized parts according to 2D&3D, we have professional R&D team can take part in ealier development phase of the project.

AVALIABLE MATERIA & SURFACE TREATMENT

Avaliable Material
Carbon Steel  Alloy Steel High Chromium Cast Iron Low carbon steel
Stainless Steel Duplex Stainless Steel Steel bar Ductile Cast Iron
Surface treatment
Heat Treatment  Zinc Coating Blackening Mirror Polishing
Satin Polishing Electrolytic Polishing Shot Peening DACROMET

PRODUCT APPLICATION
AUTO PARTS

 • Exhaust inlet/outlet cone                                 • Shift sleeve                                 • Fuel rail bracket  
 • Tempreture sensor boss                                  • Mounting Brackets                      • Oxygen sensor boss 
 • Brake balance block                                        • EGR sensor boss                              • Exhaust valve body

ARCHITECTURAL HARDWARE

 • Mounting Base                                • Mounting plate                                                 • Bearing Covers   
 • Coupling                                          • Grount sleeve                                                  • Sprockets
 • Handle                                             • law glass curtain wall accessories                  • Side Plates                                                                                
AGRICULTURAL MACHINERY PARTS

 • Tooth Blocks                                         • Track shoes                                             • Bucket Teeth   
 • Track Links                                           • Clamping                                                 • Mounting Brackets
 • Lifting Eyes                                           • Quick Joint                                              • Trencher Tooth     
                  
MARINE HARDWARE
 • Star handle                                              • Door hinge                                          • Folding Dock Cleat   
 • Mirror Polished Mooring                          • Hollow base boat rope cleat               • Mounting Brackets

VALAVE/PUMP

 • Valve body                                   • Explosion-proof valves                              • Pipe fitting              

OTHERS
The casting part is wildly use in the industries, such as rail&transit parts, bicycle parts, casting impeller, food machine sorting components, solar mounting system parts, container safety parts, Electronic lock body, robot parts and so on, we have more than 20 patents related to this kinds of project in production.    

ADVANCED EQUIPMENTS 

Our company also equiped advance inspection equipment to meet the inspection requirement of the parts, so that we can sure the part can have a good quality.

MAIN EQUIPMENT LIST

Magnetic defect inspection Spectrometer HB hardness inspection Mechanical inspection
Ultrasonic defect inspection Roughness tester HR hardness inspection CMM inspection
Metallographic detector X-ray inspection Dye penetrant inspection 100% Thread inspection

FAQ 

Q1 Are you factory or trading company?
A1 We are factory located in HangZhou city, China
Q2 What kinds of language is avaliable?
A2 English, Chinese, except email cummunication, we are ok with video meeting and calling.
Q3 How should I place an order?
A3 We are receive the PO and production drawing by email.
Q4 Which shipping methed is ok for you?
A4 Normally shipping by sea and train is use for mass production order delivery.
DHL,TNT,FedEx, UPS,EMS air shipment is use for sample delivery.
Q5 How can I contact you?
A5 You can contact us by email, and also we can chat by Skype, Teams, WhatsApp, Facebook.
Q6  What kinds of drawing format can be use?
A6 PRO/E, Auto CAD, CHINAMFG Works, IGS, UG, CAD/CAM/CAE, STEP.
Q7 Which packing material do you use for sea shipping?
A7 For sea shipping, we will packaging with European standard wooden pallet.
The parts will packing with PE bag inside the carton box.
Q8 How do you deal with the RFQ?
A8 Sales receiving the RFQ—Feasiblity study meeting with R&D engineer—Feed back technical issues with Customer—Sales quoted

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Casting Method: Thermal Gravity Casting
Process: Investment Casting
Molding Technics: Gravity Casting
Application: Auto Parts
Material: Stainless Steel
Surface Preparation: Shot Blasting
Customization:
Available

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Customized Request

bevel gear

How do you install a bevel gear system?

Installing a bevel gear system involves several steps to ensure proper alignment, smooth operation, and efficient power transmission. Here’s a detailed explanation of how to install a bevel gear system:

  1. Preparation: Before installing the bevel gear system, gather all the necessary tools and equipment. Ensure that you have the correct bevel gears, shafts, bearings, and any additional components required for your specific application. Familiarize yourself with the system’s design, specifications, and installation instructions provided by the gear manufacturer.
  2. Clean and Inspect: Thoroughly clean all the components of the bevel gear system, including the gears, shafts, and bearings. Inspect them for any signs of damage, wear, or defects. Replace any damaged or worn-out parts to ensure optimal performance and longevity.
  3. Shaft Alignment: Proper alignment of the shafts is crucial for the bevel gear system’s performance. Ensure that the shafts are aligned accurately, both angularly and axially, as specified by the manufacturer. Misalignment can lead to premature wear, increased noise, and reduced efficiency. Use precision measurement tools, such as dial indicators, to achieve the required alignment.
  4. Bearing Installation: Install the bearings on the shafts according to the manufacturer’s instructions. Ensure that the bearings are securely fitted and properly lubricated. Proper bearing installation helps support the shafts, reduces friction, and ensures smooth rotation of the gears.
  5. Gear Meshing: Carefully position the bevel gears on the shafts, ensuring proper meshing between the teeth. The gear teeth should engage smoothly and evenly without any binding or excessive clearance. Achieving the correct gear meshing is crucial for efficient power transmission and to prevent premature wear or damage to the gears.
  6. Housing Assembly: Assemble the housing or casing that encloses the bevel gear system. Ensure that all housing components are aligned and securely fastened. Follow the manufacturer’s instructions for proper housing assembly, including the use of gaskets or seals to prevent lubricant leakage and contamination.
  7. Lubrication: Proper lubrication is essential for the smooth operation and longevity of the bevel gear system. Apply the recommended lubricant to the gears, bearings, and other moving parts according to the manufacturer’s specifications. Ensure that the lubricant used is compatible with the gear material, operating conditions, and environmental factors.
  8. Testing and Adjustment: After the installation is complete, perform a thorough system check. Rotate the shafts manually or using a suitable drive mechanism to ensure smooth gear operation, proper alignment, and absence of abnormal noise or vibration. Make any necessary adjustments, such as gear backlash or meshing depth, as per the manufacturer’s guidelines and based on the specific application requirements.

It’s important to note that the installation process may vary depending on the specific bevel gear system and application. Always refer to the manufacturer’s instructions and guidelines for the particular gear system you are working with to ensure proper installation and optimal performance.

In summary, installing a bevel gear system involves preparation, cleaning and inspection, shaft alignment, bearing installation, gear meshing, housing assembly, lubrication, and thorough testing and adjustment. Following proper installation procedures and adhering to manufacturer guidelines are essential to achieve efficient power transmission, smooth operation, and the desired performance from the bevel gear system.

bevel gear

How do you ensure proper alignment when connecting a bevel gear?

Proper alignment is crucial when connecting a bevel gear to ensure efficient power transmission, smooth operation, and longevity of the gear system. Here’s a detailed explanation of how to ensure proper alignment:

When connecting a bevel gear, the following steps can help ensure proper alignment:

  • Check Gear Specifications: Begin by reviewing the gear specifications provided by the manufacturer. This includes information about the gear’s design, tolerances, and alignment requirements. Understanding these specifications is essential for achieving the desired alignment.
  • Prepare Mounting Surfaces: Ensure that the mounting surfaces for the gears, such as shafts or gearboxes, are clean, free from debris, and properly prepared. Any irregularities or surface defects can affect the alignment and lead to misalignment issues. Remove any burrs, nicks, or rough spots that could interfere with the proper seating of the gears.
  • Use Alignment Tools: Alignment tools, such as dial indicators or laser alignment systems, can be helpful in achieving precise alignment. These tools allow for accurate measurement and adjustment of the gear’s position relative to the mating components. Follow the instructions provided with the alignment tools to set up and perform the alignment process correctly.
  • Axial Alignment: Achieving proper axial alignment is crucial for bevel gears. The axial alignment refers to aligning the gear’s rotational axis parallel to the mating gear’s rotational axis. This ensures proper gear meshing and load distribution. Use alignment tools to measure and adjust the axial alignment, making necessary modifications to the gear’s position or shimming as required.
  • Radial Alignment: Radial alignment involves aligning the gear’s rotational axis perpendicular to the mating gear’s rotational axis. Proper radial alignment helps prevent side loads, excessive wear, and noise generation. Use alignment tools to measure and adjust the radial alignment, ensuring that the gear’s position is properly adjusted or shimmed to achieve the desired alignment.
  • Verify Tooth Contact Pattern: After aligning the gears, it is important to verify the tooth contact pattern. The tooth contact pattern should be evenly distributed across the gear tooth surfaces to ensure proper load sharing and minimize wear. Conduct a visual inspection or use specialized tools, such as gear marking compounds, to check and adjust the tooth contact pattern if necessary.

By following these steps and using appropriate alignment tools, you can ensure proper alignment when connecting a bevel gear. Proper alignment promotes efficient power transmission, minimizes wear, reduces noise, and extends the lifespan of the gear system.

It is worth noting that each gear system may have specific alignment requirements and considerations. Consult the gear manufacturer’s guidelines and best practices, as well as seek the expertise of experienced engineers, to ensure the proper alignment of bevel gears in your specific application.

bevel gear

How do bevel gears differ from other types of gears?

Bevel gears have distinct characteristics that set them apart from other types of gears. Here’s a detailed explanation of how bevel gears differ from other gears:

1. Tooth Geometry: Bevel gears have teeth cut on the cone-shaped surface of the gears, whereas other types of gears, such as spur gears and helical gears, have teeth cut on cylindrical surfaces. The tooth geometry of bevel gears allows them to accommodate intersecting shafts and transmit rotational motion at different angles.

2. Axis Orientation: Bevel gears have intersecting axes, meaning the shafts they are mounted on intersect each other. In contrast, other types of gears typically have parallel or skewed axes. The intersecting axis of bevel gears allows for changes in direction and allows for power transmission between shafts that are not in a straight line.

3. Types of Bevel Gears: Bevel gears come in different variations, including straight bevel gears, spiral bevel gears, and hypoid bevel gears. Straight bevel gears have straight-cut teeth and intersect at a 90-degree angle. Spiral bevel gears have curved teeth that are gradually cut along the gear surface, providing smoother engagement and reduced noise. Hypoid bevel gears have offset axes and are used when the intersecting shafts are non-parallel. Other types of gears, such as spur gears and helical gears, also have their own variations but do not typically involve intersecting axes.

4. Direction of Motion: Bevel gears can change the direction of rotational motion between intersecting shafts. Depending on the orientation of the gears, the direction of rotation can be reversed. This capability makes bevel gears suitable for applications where changes in direction are required. In contrast, other gears, such as spur gears and helical gears, transmit motion in a specific direction along parallel or skewed axes.

5. Load Distribution: Bevel gears distribute loads differently compared to other gears. Due to the conical shape of the gears, the contact area between the teeth changes as the gears rotate. This can result in varying load distribution along the gear teeth. Other gears, such as spur gears and helical gears, have a consistent load distribution along their teeth due to their cylindrical shape.

6. Applications: Bevel gears are commonly used in applications where changes in direction or speed of rotational motion are required, such as automotive differentials, marine propulsion systems, and power transmission systems. Other types of gears, such as spur gears and helical gears, are more commonly used in applications where parallel or skewed shafts are involved and changes in direction are not necessary.

While bevel gears have their unique characteristics, it’s important to note that different types of gears have their own advantages and applications. The selection of the appropriate gear type depends on factors such as the application requirements, operating conditions, space limitations, and load considerations.

In summary, bevel gears differ from other types of gears in terms of tooth geometry, axis orientation, types of variations available, direction of motion, load distribution, and applications. Their ability to accommodate intersecting shafts and change the direction of rotational motion makes them suitable for specific applications where other types of gears may not be as effective.

China supplier ODM&OEM Aluminum/Iron/Zinc/Stainless Steel Spiral Bevel Gear for motorcycle Auto Parts gear cycleChina supplier ODM&OEM Aluminum/Iron/Zinc/Stainless Steel Spiral Bevel Gear for motorcycle Auto Parts gear cycle
editor by CX 2024-04-09